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FLEXIBLE THIN-FILM BATTERIES: A GLOBAL TECHNOLOGY, INDUSTRY AND MARKET ANALYSIS
(View Introduction/Table Of Contents)
Publish Date: May 2007,   Pages: 93,   Report Code: ET-104
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1. INTRODUCTIONviii-xii
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INTRODUCTION....................................................................................................... viii

STUDY GOAL AND OBJECTIVES.......................................................................ix

REASONS FOR DOING THE STUDY ...................................................................x

CONTRIBUTIONS OF THE STUDY ......................................................................x

SCOPE AND FORMAT.........................................................................................x

METHODOLOGY ...............................................................................................xi

INFORMATION SOURCES .................................................................................xi

TO WHOM THE STUDY CATERS ......................................................................xii

AUTHOR’S CREDENTIALS................................................................................xii

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2. EXECUTIVE SUMMARYxiv-xvi
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EXECUTIVE SUMMARY ........................................................................................... xiv

SUMMARY TABLE GLOBAL MARKET SIZE / PERCENT SHARE FOR THIN-FILM BATTERIES,

2006 AND 2011 ...............................................................................................................................xv

SUMMARY FIGURE GLOBAL MARKET FOR THIN-FILM BATTERIES BY APPLICATION 2006

AND 2011........................................................................................................................................xvi

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3. INDUSTRY OVERVIEW1-15
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INDUSTRY OVERVIEW............................................................................................... 1

SOLID-STATE THIN-FILM BATTERIES............................................................... 1

TFB APPLICATIONS........................................................................................... 2

BACKGROUND.................................................................................................. 3

INDUSTRY STRUCTURE.................................................................................... 4

KEY IMPACT OF THIN-FILM BATTERIES........................................................... 5

COMPETITIVE INNOVATION TRENDS ............................................................... 6

RESEARCH TRENDS IN THIN-FILM BATTERIES ............................................... 7

INCENTIVES AND CURRENT INDUSTRY TRENDS................................... 8

INDUSTRY DYNAMICS AND GLOBAL MARKET.................................................. 9

MARKET ACCORDING TO MATERIAL TYPES AND TECHNOLOGIES ....... 9

TABLE 1 SUMMARY OF GLOBAL MARKET FOR THIN-FILM BATTERIES BY TECHNOLOGY,

THROUGH 2011.............................................................................................................................. 10

GLOBAL PERCENTAGE SHARES FOR THIN-FILM BATTERIES BY TECHNOLOGY, 2006 AND 2011.... 11

MARKET ACCORDING TO APPLICATIONS............................................12

MARKET ACCORDING TO APPLICATIONS (CONTINUED)................ 13

TABLE 2 SUMMARY OF GLOBAL MARKET FOR THIN-FILM BATTERIES BY APPLICATION,

THROUGH 2011.............................................................................................................................. 14

FIGURE 2 PERCENTAGE SHARE OF GLOBAL MARKET FOR THIN-FILM BATTERIES BY

APPLICATION IN 2006 AND 2011.................................................................................................... 15

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4. TECHNICAL OVERVIEW16-45
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TECHNICAL OVERVIEW .......................................................................................... 16

TABLE 3 TYPICAL THICKNESSES OF COMMERCIALLY AVAILABLE THIN-FILM BATTERIES IN 2006 17

TABLE 4 DEFINITIONS OF KEY TECHNOLOGIES USED IN THIN-FILM BATTERIES ........................... 18

TABLE 4 DEFINITIONS OF KEY TECHNOLOGIES USED IN THIN-FILM BATTERIES (CONTINUED) .. 19

TABLE 4 DEFINITIONS OF KEY TECHNOLOGIES USED IN THIN-FILM BATTERIES (CONTINUED) .. 20

TABLE 4 DEFINITIONS OF KEY TECHNOLOGIES USED IN THIN-FILM BATTERIES (CONTINUED) .. 21

TABLE 4 DEFINITIONS OF KEY TECHNOLOGIES USED IN THIN-FILM BATTERIES (CONTINUED) .. 22

TABLE 4 DEFINITIONS OF KEY TECHNOLOGIES USED IN THIN-FILM BATTERIES (CONTINUED) ... 23

THIN-FILM BATTERY THEORY ........................................................................ 24

TABLE 5 COMPARISON OF BATTERY PERFORMANCES...................................................................... 25

MANUFACTURING OF THE THIN-FILM BATTERY............................................ 25

SOLID-ELECTROLYTE LI-ION THIN-BATTERY TECHNOLOGY............... 26

CONSTRUCTION.......................................................................... 26

POLYMER FILM SUBSTRATE FOR THIN, FLEXIBLE PROFILE ..... 26

CHARACTERISTICS ..................................................................... 26

HIGH OPERATING TEMPERATURE .................................... 26

LONG CYCLE LIFE ............................................................. 27

DISCHARGE CAPACITIES AND PROFILES.......................... 27

UNIQUE PROPRIETARY PASSIVATION BARRIER AND

PACKAGING SOLUTION................................................. 27

HIGH POWER AND ENERGY DENSITY, SPECIFIC

POWER AND ENERGY ................................................... 27

HIGH RATE CAPABILITY .................................................... 27

SOLID-POLYMER-ELECTROLYTE LITHIUM BATTERIES ....................... 28

CONSTRUCTION.......................................................................... 28

CONSTRUCTION (CONTINUED).......................................... 29

FIGURE 3 CONSTRUCTION OF LITHIUM-POLYMER THIN-FILM BATTERY........................................... 30

CHARACTERISTICS ..................................................................... 30

MANGENESE-ZINC-OXIDE-BASED CATHODE USING SOLID

ELECTROLYTES .............................................................................. 31

CONSTRUCTION.......................................................................... 31

CHARACTERISTICS ..................................................................... 31

APPLICATIONS................................................................................................ 32

RADIO-FREQUENCY IDENTIFICATION TAGS (RFIDS) ........................... 32

SMARTCARDS....................................................................................... 33

IMPLANTABLE MEDICAL DEVICES....................................................... 33

IMPLANTABLE MEDICAL DEVICES (CONTINUED)....................... 34

MICROELECTRONICS DEVICES ........................................................... 35

CURRENT MATERIALS USED IN THIN-FILM BATTERIES ................................ 36

SOLID-POLYMER ELECTROLYTE FOR AN ELECTROCHEMICAL CELL . 37

BASE POLYMER MATERIAL......................................................... 37

FIRST POLYMER GROUP -- IONICALLY CONDUCTIVE

POLYMERS.................................................................... 37

BASE POLYMER / METAL SALT INTERMEDIATE MATERIAL....... 38

SECOND POLYMER GROUP -- MECHANICALLY

STRONG / NON-IONICALLY CONDUCTIVE

POLYMERS.................................................................... 38

POWER PAPER ............................................................................ 39

COMPARISON OF CURRENT MATERIALS.................................... 40

TABLE 6 COMPARISON OF FLEXIBLE THIN-FILM BATTERIES MADE BY THREE MANUFACTURERS41

TABLE 7 KEY SUPPLIERS OF COMPONENTS OF THIN-FILM BATTERIES IN 2006 .............................. 42

EMERGING MATERIALS USED IN THIN-FILM BATTERIES .............................. 42

TABLE 8 POSITIONS OF NANOTECHNOLOGY-BASED ENERGY-STORAGE COMPANIES IN THIN-FILM

BATTERY TECHNOLOGY IN 2006 ................................................................................................... 43

CHARACTERISTICS OF THIN-FILM BATTERIES .............................................. 44

CHARACTERISTICS OF THIN-FILM BATTERIES

(CONTINUED) ......................................................................... 45

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5. INDUSTRY STRUCTURE AND MARKETS46-53
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INDUSTRY STRUCTURE AND MARKETS.................................................................. 46

INDUSTRY STRUCTURE AND MARKETS (CONTINUED)................................... 47

TABLE 9 COMPANY PRODUCT REFERENCE OF THIN-FILM BATTERIES............................................. 48

TABLE 10 TOP MANUFACTURERS OF THIN-FILM BATTERIES IN 2006 .............................................. 49

PARTNERSHIPS AND CONSOLIDATIONS ........................................................ 50

TABLE 11 ACQUISITION DEALS AMONG MANUFACTURERS OF THIN-FILM BATTERIES DURING

2000 TO 2006................................................................................................................................. 51

GLOBAL MARKET AND REGIONAL SHARES ................................................... 51

TABLE 12 SUMMARY OF GLOBAL MARKETS FOR THIN-FILM BATTERIES BY REGION

THROUGH 2011.............................................................................................................................. 52

FIGURE 4 REGIONAL PERCENTAGES OF MARKET SHARE FOR THIN-FILM BATTERIES IN

2006 AND 2011 ............................................................................................................................... 53

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6. PATENTS AND PATENT ANALYSIS54-67
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PATENTS AND PATENT ANALYSIS ........................................................................... 54

LIST OF PATENTS ........................................................................................... 54

METHOD AND APPARATUS FOR AN AMBIENT ENERGY BATTERY OR

CAPACITOR RECHARGE SYSTEM ................................................... 54

LONG-LIFE THIN-FILM BATTERY AND FABRICATION METHOD ........... 55

DEVICE ENCLOSURES AND DEVICES WITH INTEGRATED BATTERIES55

THIN-LAYER ELECTROCHEMICAL CELL WITH SELF-FORMED

SEPARATOR .................................................................................... 56

LOW-TEMPERATURE FABRICATION OF THIN-FILM ENERGY-STORAGE

DEVICES......................................................................................... 56

METHOD OF CONTINUOUS PROCESSING OF THIN-FILM BATTERIES

AND LIKE DEVICES......................................................................... 56

METHOD OF MANUFACTURING A THIN-FILM BATTERY ...................... 57

SOLID-STATE-ACTIVITY-ACTIVATED BATTERY DEVICE AND METHOD57

APPARATUS FOR PRODUCING THIN-FILM ELECTROLYTE ................... 57

SYSTEM AND METHOD OF PRODUCING THIN-FILM ELECTROLYTE.... 58

FUNCTIONALLY IMPROVED BATTERY AND METHOD OF

MAKING SAME ................................................................................ 58

THIN-FILM BATTERY ............................................................................ 58

THIN-FILM BATTERY AND ELECTROLYTE THEREOF ........................... 59

METHOD AND APPARATUS FOR INTEGRATED-BATTERY DEVICES ..... 59

MANUFACTURE OF FLEXIBLE, THIN-LAYER

ELECTROCHEMICAL CELL.............................................................. 59

AUTHENTICATED CARDS ..................................................................... 60

THIN-FILM BATTERY AND METHOD OF MANUFACTURE ..................... 60

APPARATUS AND METHOD FOR FABRICATING A MICROBATTERY...... 60

STRUCTURE OF THIN-FILM LITHIUM MICROBATTERIES..................... 61

SYSTEMS AND METHODS FOR REDUCING NOISE IN MIXED-MODE

INTEGRATED CIRCUITS.................................................................. 61

BATTERY WITH TRENCH STRUCTURE AND FABRICATION METHOD

THEREOF........................................................................................ 61

METHOD OF PRODUCING A THIN-FILM BATTERY ANODE................... 62

METHOD OF PRODUCING A THIN-FILM BATTERY ............................... 62

METHOD FOR MANUFACTURING A THIN-FILM LITHIUM BATTERY BY

DIRECT DEPOSITION ...................................................................... 62

METHOD OF PRODUCING A THIN-FILM BATTERY HAVING A

PROTECTIVE PACKAGING............................................................... 63

OTHER COMPANIES CONDUCTING RESEARCH ............................................. 63

PATENT ANALYSIS .......................................................................................... 63

TABLE 13 NUMBER OF U.S. PATENTS GRANTED TO COMPANIES MANUFACTURING THIN-FILM

BATTERIES FROM 2002 THROUGH 2006....................................................................................... 64

FIGURE 5 TOP COMPANIES IN TERMS OF U.S. PATENTS GRANTED FOR THIN-FILM BATTERIES FROM

2002 THROUGH 2006 ..................................................................................................................... 65

INTERNATIONAL OVERVIEW OF U.S. PATENT ACTIVITY IN THIN-FILM

BATTERIES........................................................................................... 66

TABLE 14 NUMBER OF U.S. PATENTS GRANTED BY ASSIGNED COUNTRY/REGION FOR THIN-FILM

BATTERIES FROM JAN. 2001 TO 2006........................................................................................... 66

INTERNATIONAL OVERVIEW OF U.S. PATENT ACTIVITY IN THIN-FILM

BATTERIES (CONTINUED)............................................................... 67

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7. COMPANY PROFILES68-87
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COMPANY PROFILES............................................................................................... 68

ALTAIRNANO, INC........................................................................................... 68

CYMBET™ CORPORATION.............................................................................. 69

EXCELLATRON SOLID STATE LLC.................................................................. 70

FRONT EDGE TECHNOLOGY, INC. ................................................................. 71

FRONT EDGE TECHNOLOGY, INC. (CONTINUED)................................. 72

GEOMATEC COMPANY LIMITED..................................................................... 73

GEOMATEC COMPANY LIMITED..................................................................... 73

GSI TECHNOLOGIES, LLC .............................................................................. 73

INFINITE POWER SOLUTIONS, INC................................................................. 74

ITN ENERGY SYSTEMS, INC. .......................................................................... 75

LITHIUM POWER TECHNOLOGIES ................................................................. 76

MPHASE TECHNOLOGIES INC........................................................................ 76

MICRO POWER ELECTRONICS, INC. .............................................................. 77

NANOENER, INC. ............................................................................................ 78

NANOWIRE BATTERIES .................................................................................. 79

NASA GLENN RESEARCH CENTER................................................................. 79

NASA GLENN RESEARCH CENTER (CONTINUED) ................................ 80

NEC CORPORATION........................................................................................ 81

OAK RIDGE MICRO-ENERGY, INC. ................................................................. 82

ORGANIC ELECTRONICS ASSOCIATION (OE-A) .............................................. 83

POLAROID CORPORATION.............................................................................. 83

POWER PAPER LTD. ....................................................................................... 84

SCI ENGINEERED MATERIALS ....................................................................... 84

SOLICORE, INC............................................................................................... 85

TECHNOLOGY CENTRE TEKNIA LTD. ............................................................. 86

THIN BATTERY TECHNOLOGIES INC.............................................................. 86

VARTA MICROBATTERY GMBH....................................................................... 87

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8. APPENDIX I: BASIS OF MARKET FORECAST88-93
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APPENDIX I ............................................................................................................. 88

BASIS OF MARKET FORECAST FOR FLEXIBLE THIN-FILM BATTERIES USED

BY PRODUCTS 2005, 2006 AND 2011................................................... 88

BASIS OF MARKET FORECAST FOR FLEXIBLE THIN-FILM BATTERIES

USED BY PRODUCTS 2005, 2006 AND 2011 (CONTINUED) ............ 89

BASIS OF MARKET FORECAST FOR FLEXIBLE THIN-FILM BATTERIES

USED BY PRODUCTS 2005, 2006 AND 2011 (CONTINUED) ............ 90

TABLE 15 BASIS OF MARKET FOR FLEXIBLE THIN-FILM BATTERIES USED IN DIFFERENT

PRODUCTS, 2006 AND 2011 (FORECAST) ...................................................................................... 91

TABLE 16 PERCENT MARKET VOLUME FOR FLEXIBLE THIN-FILM BATTERIES USED BY TYPE,

2006 AND 2011 ............................................................................................................................... 92

BROADER THIN FILM BATTERY MARKET....................................................... 92

TABLE 17 MARKET SIZE OF NON MILITARY FLEXIBLE THIN FILM BATTERIES (0.3 MM TO 0.6 MM)

V/S REST OF RIGID THIN FILM BATTERIES (THICKNESS MORE THAN 0.6 MM UPTO 4 MM),

2006-2011 ...................................................................................................................................... 93

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